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Completed Projects


TEVA

Kraków

Andersen Steel

Kutno

Andersen Steel

Kutno

Andersen Steel

Kutno

MM Systemy

Kąty Opolskie

Espersen Koszalin

Koszalin

HYDRO Extrusion

Łódź

Agrisolutions Poland

Kutno

HYDRO Extrusion

Łódź

HYDRO Extrusion

Łódź

Automotive Precision Technology

Dubai (UAE)

Automotive Precision Technology

Dubai (UAE)

Andersen Steel

Kutno

Andersen Steel

Kutno

ABC Automotive

Koninko

Programming of ABB IRB 360 FlexPicker robots
Programming Jokab Pluto safety controllers

Commissioning of a robotic station at TEVA Sp. z o.o. in Kraków, based on two FlexPicker IRB 360 robots using the PickMaster 3 environment, in cooperation with the SIEMENS PLC master controller and external devices – a sachet machine and a cartoner.

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Programming of ABB IRB 4600 robots

Programming and commissioning of robotic stations at Andersen Steel Sp. z o.o. in Kutno on two production lines, utilizing ABB IRB 4600 robots, a hydraulic punching press, and a vision system, in cooperation with external devices such as a bending machine, hydraulic and eccentric presses, induction furnaces, quenching tanks, and a tempering furnace.

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Programming of ABB IRB 4600 robots

Implementation of 89 parts into production and optimization of robot’s cycle times on three production lines based on ABB IRB 4600 robots in robotized cells consisting of hydraulic, eccentric and screw presses, hot metal bending machine and quenching tanks at agricultural company Andersen Steel Sp. z o.o.

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Programming of the SIEMENS S7-1500 PLC controller

Modifications to the raw material feeding control system before the induction furnace, based on the SIEMENS S7-1500 PLC controller, as well as SIEMENS inverters and servomechanisms, at Andersen Steel Sp. z o.o. in Kutno.

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Programming of ABB IRB 4600 robots

Supervision of mechanical and electrical works, programming of ABB IRB 4600 robots with Machine Tending Power Pack, programmable safety controller PLC Pluto and KEYENCE vision system, commissioning of robotized cell for production of pieces for BMW AG at metal processing company MM Systemy Sp. z o.o. based on four robots, and hydraulic press, preparation of technical documentation, machine operating instructions and training for operators completed for ABB Sp. z o.o.

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Programming of ABB Delta robots

Modification of the programs for implementation of 2 products into production at the food company Espersen Koszalin Sp. z o.o., using 2 ABB Delta IRB 340 robots and S4C+ controllers, utilizing the PickMaster environment.

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Programming of milling cell based on ABB IRB 4600 robots

Supervision of mechanical and electrical works, programming of three ABB IRB 4400 robots, IRBP positioner and programmable safety controller PLC Pluto, milling process setup and commissioning of robotized milling cell for production of Volvo car roof rails at metal processing company Hydro Sp. z o.o. completed for ABB Sp. z o.o.

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Project leading

Management of an investment project “Installation of a new automated bending machine of hot metal workpieces at S1 line” for Agrisolutions Poland Sp. z o.o., including the preparation of the optimal layout for the reconstruction of the production line consisting of hydraulic and eccentric presses, two ABB IRB 4600 robots and quenching tank, with a focus on increasing efficiency and optimizing both production and project costs. Moreover responsibilities included developing design guidelines, technical specifications for subcontractors, conducting FAT and SAT acceptance tests based on prepared protocols, supervising construction and electrical works, ensuring adherence to the established schedule, and modifying robot control programs to accommodate new machines and the revised placement of existing equipment.

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Programming of milling cell based on ABB IRB 4600 robots

Supervision of mechanical and electrical works, programming of three ABB IRB 4400 robots, IRBP positioner and programmable safety controller PLC Pluto, milling process setup and commissioning of robotized milling cell for production of Toyota car roof rails at metal processing company Hydro Sp. z o.o. completed for ABB Sp. z o.o.

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Programming of milling cell based on ABB IRB 4600 robots

Supervision of mechanical and electrical works, programming of three ABB IRB 4400 robots, IRBP positioner and programmable safety controller PLC Pluto, milling process setup and commissioning of robotized milling cell for production of Jaguar car roof rails at metal processing company Hydro Sp. z o.o. completed for ABB Sp. z o.o.

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Programming of milling cell based on ABB IRB 4600 robots

Supervision of mechanical and electrical works, programming of three ABB IRB 4400 robots, IRBP positioner and programmable safety controller PLC Pluto, milling process setup and commissioning of robotized milling cell for production of Tesla’s front seats frames for metal processing company Automotive Precision Technology Dubai (UAE) completed for ABB Sp. z o.o.

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Programming of milling cell based on ABB IRB 4600 robots

Supervision of mechanical and electrical works, programming of three ABB IRB 4400 robots, IRBP positioner and programmable safety controller PLC Pluto, milling process setup and commissioning of robotized milling cell for production of Tesla’s rear seats frames for metal processing company Automotive Precision Technology Dubai (UAE) completed for ABB Sp. z o.o.

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Programming of the SIEMENS S7-1500 PLC controller

Programming of a machine for hot bending of metal parts based on S7-1500 PLC controller and HMI panel with ability to adjust parameters controlling each mechanism saved in recipes, utilizing pneumatic and hydraulic systems, hot bending process setup and preparation of as-built technical documentation at agricultural company Andersen Steel Sp. z o.o.

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Line management and optimization

Managing the entire production line and production process to increase the OEE (Overall Equipment Effectiveness) by reducing the cycle times of individual machines, minimizing machine downtimes, decreasing the number of non-conforming products and improving process reliability at Andersen Steel Sp. z o.o.

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Programming of ABB IRB 4600 robots

Modification of the ABB IRB 4600 robot's program, handling injection molder on robotized station for production of elements for automotive industry at plastic processing company ABC Automotive POLSKA Sp. z o.o. completed for Dentec Robotics Sp. z o.o.

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